Pellet Mill for making wood, Feed and Biomass Pellet
Ring Die type design, fresh engineering and design
have been combined with the latest manufacturing technology. The pellet mill
are built to operate 24 hours a day under severe running conditions to match
the output requirements, Capacity: 1 Ton per Hour to 5 Ton Per Hour, field
research has proven the one-piece cast gearbox can produce continuously in the
most severe condition, our gearboxes feature pressurized oil lubrication onto
helical gears with automatic grease system.
Our heavy-duty Pellet Mill can be used for Wood, Feed and Biomass Pellet
production Plant, to produce Wood Pellet, Cattle Feed Pellet, Animal Feed
Pellet and Biomass Pellet for domestic and industrial use a fuel.
CPM Pellet Mill 5 Ton Per Hour
Hammer Mill
For Feed, Biomass & Wood Pellet Plant
TEAR DROP DESIGN
Hammer Mill for the most demanding applications like Feed, Biomass and Wood Pellet Plant and Grinding industries, the heavy-duty Tear Drop Hammer mill comes in a variety of sizes and models that match all particle size-grinding needs.
Tear Drop Hammer Mill built to the highest standards, the heavy duty frame is design to minimize vibration and noise, a robust regrind chamber and pivoting arms type full-access doors, allow the doors to move out of the way during maintenance of Mill.
Biomass Flash Dryer
Also known as pneumatic drier or sawdust dryer, is an important equipment in the production and processing of wood powder. The Biomass Flash Dryer is a good choice for processing the finished material of low melting point, wood chips(sawdust), wood powder, wood pellet, flour, feed and so on. The fastest speed and best economic benefits can be obtained with the minimum investment, energy consumption, manpower and area by using the Biomass Flash Dryer.
Features of Biomass Flash Dryer:
1. Large drying intensity of the Biomass Flash Dryer: because of the high air velocity, materials are dispersed well in the gas phase and the whole surface of the material is the effective area of drying, therefore, the dry area is greatly increased. At the same time, due to the effect of dispersing and stirring when drying the material, so that the surface of gasification is constantly updated, thus the heat transfer process of drying is larger.
2. Short drying time of the Biomass Flash Dryer: the contact time of material and air is quite short. The drying time is usually 0.5 to 5 seconds. Overheating or decomposition will not cause for heat-sensitive or low melting point materials and affect its quality.
3. High thermal efficiency of the Biomass Flash Dryer: materials and gas are co-current in the air drying. Both the material temperature and air temperature can reach a reasonable state from the beginning to the end with short drying time, therefore, higher drying temperature can be achieved.
4. The Biomass Flash Dryer is featured with wide application, high productivity, large precipitation, simple structure, less occupied area, low investment and maintenance cost.
5. The hot air source of the Biomass Flash Dryer: fuel stove, gas stove, coal stove, steam heat exchanger.
Flash Dryer 4 Ton Per Hour
Pellet Cooler
Efficient cooling for safe, quality products:
The PelletIndia counter current airflow in direct contact with your fresh pellets effectively reduces the temperature from 70 to 90 °C to 5 to 10 °C above ambient temperature
Homogeneous cooling for a consistent quality:
The conical bottom of the PelletIndia cooler provides for an even distribution of the hot pellets across the entire cross-section as they enter the cooling chamber. This ensures a uniform thickness of the product layer, so that homogeneous cooling can deliver a consistent pellet quality.
Reduced pellet breakage and residues:
The unique product discharge, consisting of air cushions and a vibration motor, allows your pellets to flow smoothly into the hopper beneath, leaving almost no residues
PelletIndia Counter current Pellet Cooler available up to 20 TPH Capacity
The hot pellets from the pellet mill enter the pellet cooler bin through the inlet rotary valve. The pellets are being cooled in the bin by air flow, which enters the bin through the discharge gate and leaves the bin through the air outlet.
Pellet Cooler 5 Ton Per Hour
Ribbon Mixer
Suitable to handle all kind of Biomass Materials with various density and shape.
Recommended for Biomass Pellet Plant
Fabricated with superior quality raw materials and standard bought out items (Gear Box, Motors, Belts & Accessories) from reputed suppliers only
Robust and sturdy design
High durability due to accurate design and robust construction
Mixing capacity up to 20 TPH
Available in variety of trough and warm (flight) thickness
The Ribbon Mixer is designed for consistent, homogenous batch or continuous blending of powders and granules. It’s performance varies from gentle blending, to high intensity mixing
Ribbon Mixer 5 Ton Per Hour
Air Aspiration System
Suitable to handle all
kind of Biomass Materials with various density and shape.
Recommended for Biomass
Pellet Plant
Fabricated with superior
quality raw materials and standard bought out items (Gear Box, Motors, Belts
& Accessories) from reputed suppliers only
Robust and sturdy design
High durability due to
accurate design and robust construction
Handling capacity up to
16000 M3/hr
The solutions are adopted
according to the ATEX rules for Hammer Mills.
Occupies minimum space
thereby optimizing space utilization
The system's adjustable settings and flexibility
accommodate variations in biomass types, including differences in moisture
content and particle size, allowing for consistent performance across diverse
materials.
The air aspiration system plays a crucial role in
optimizing the entire biomass processing line, promoting efficiency, quality,
and compliance with industry standards.
Air Aspiration System for 5 Ton Per Hour Plant
Storage Silo
Storage Silo for Wood, Feed & Biomass Pellet Production Plant provide a safe, efficient material handling solution for wood pellet and feed industry, we design and supply silos with flexibility to comply with varying specification for the safe storage of wood pellets, capacity starts from 1.0 Tone to 1000 Tones
A bulk silo for biomass and biomass pellets is a storage structure designed to store and handle large quantities of biomass material, particularly biomass pellets. Here are some key features and considerations for a bulk silo in the context of biomass and biomass pellets:
Material of Construction:
- Silos are commonly constructed using materials such as steel or concrete. The material chosen should be durable, corrosion-resistant, and suitable for outdoor use to protect the stored biomass from environmental factors.
Design for Pellet Storage:
- The silo design should take into account the characteristics of biomass pellets, which can be sensitive to moisture and temperature. Adequate ventilation and insulation measures may be incorporated to maintain pellet quality.
Storage Capacity:
- The storage capacity of the silo should be tailored to the facility's requirements. Silos can range in size from smaller capacities for localized use to large-scale silos for industrial biomass processing facilities.
Aeration and Ventilation:
- Proper aeration and ventilation systems are crucial to prevent condensation, mold growth, and degradation of the biomass pellets. Adequate airflow helps maintain consistent pellet quality during storage.
Pellet Bulk Storage Silo 8 Ton Capacity
boiler Fuel Feeding System
A boiler fuel feed system plays a crucial role in delivering the necessary fuel
to the boiler for combustion. The efficiency and reliability of the fuel feed
system are essential for optimal boiler performance. Here are some advantages associated
with well-designed and well-maintained boiler fuel feed systems:
The advantages of a boiler fuel feed system contribute to the overall reliability, efficiency, and safety of boiler operations. Regular inspection, maintenance, and adherence to best practices are crucial for ensuring the continued effectiveness of the fuel feed system.
Boiler Fuel Feeding System 20 Ton Per Hour
biomass Pellet Mobile Plant
MOBILE PELLET
PLANT
§ Capacity: 1-2 tph
§ Raw Materials: wood, sawdust, corn stalk,
straw and other biomass materials.
§ Application: wood fuel pellets or animal
feed pellets
§ Commended user: MOBILE farm managers or
someone who has requirement on capacity 1-2 tph.
Why Choose MOBILE Pellet Plant?
MOBILE pellet plant refers to the complete pellet plant has capacity 1-2
tph. As for the application, MOBILE pellet plant is used to make wood pellets
or animal feed pellets. Generally, MOBILE pellet mill is the main equipment of
MOBILE pellet plant, MOBILE ring die pellet mill available.
◆ Compared to MOBILE pellet mill:
As well all know, MOBILE pellet mill is an ideal choice for home use. When do
you choose MOBILE pellet plant instead of MOBILE pellet mill? If you just need
a pellet machine for making full use of daily wastes and make biomass pellet
for home use, MOBILE pellet mill will be more suitable. However, MOBILE pellet
plant is designed for ones who have requirement on building a pelletizing plant
with capacity 1-2 tph, or MOBILE pellet making factories on a tiny budget.
◆ Compared to mobile pellet plant:
Mobile pellet plant is designed for pellet production with the delicate
structure design. The necessary processing equipment is arranged in one piece
of complete plant. Mobile pellet plant is more suitable for who has high
requirement on automation. MOBILE pellet plant is more flexible to group
different equipment according to unique needs.
◆ Compared to complete pellet plant:
The main difference between MOBILE pellet plant and large-scale (conventional)
pellet plant is the capacity. Complete pellet plant’s capacity reach 1-2 ton,
it is applicable for large-scale pelletizing factory. However, MOBILE pellet
plant is used to MOBILE-scale pellet production.
Mobile Biomass Plant Max. 2 Ton Per Hour
Hydraulic Moving Floor
Hydraulic Moving floor for Biomass Pellet Process and Boiler Feed
System
The hydraulic moving floor systems by PelletIndia.com are
equipped with different carrier systems, depending on the task. At any
operating stage, a wheel loader can travel the storage system for filling. The
carriers of the push floor systems move directly on the concrete floor via
steel rails which are encased in concrete. The racks of the push floor are
moved forward and backward via a two-way hydraulic cylinder. Due to the special
construction of the carriers, the material is transported in only one direction
with precise discharge rate.
Hydraulic Moving Floor 20 Ton Per Hour
Biomass Wood Drum Chipper
ROTARY DRUM CHIPPER SHREDDER
FOR WOOD & BIOMASS CAPACITY 3 TPH TO 45 TPH
The SERVODAY Rotary Drum Chipper Shredder breaks down the timber
logs, biomass residues, Empty Fruit Bunch (EFB), off cuts and wood waste coming
from Saw mills and biomass waste to the required input size, the Drum fitted
with sets of blades that carry out this process, the internal screens of the
Chipper Shredder work to cut each chips to the shape and size as set with
screens, anything larger than the set size cannot pass through the Rotary Drum
Chipper Shredder.
ROTARY DRUM CHIPPER SHREDDER
PelletIndia Rotary Drum Chipper Shredder are suitable for producing high quality chips from round wood, waste wood, slabs, trimmings, edges, veneer residuals, sleepers, wooden poles, biomass residue, EFB etc.
Biomass Drum Chipper 45 Ton Per Hour
Biomass Pellet Tower Plant
Fully automatic wood - feed -biomass pellet
making machine & tower plants,
Capacity: 1-2 tph
Simplicity Is The Soul Of Efficiency!
Fully Automatic Wood - Feed - Biomass Pellet
Making Machine & Plant with minimal land requirement, Only 2
Operators/shift to run the plant, No Extra Building required and many more
advantages.
BIOMASS RAW MATERIALS
Following raw materials suitable for Pelleting:
Bagasse - Castor Seed Shell - Castor Stick -
Coconut Wastes - Coffee Husk - Coir Pith - Corn Cobs - Corn Dental Stick -
Cotton Stalk & Shell - Groundnut Shell - Lemon Grass - Mulberry Stick -
Rice husk - Saw Dust - Sugar Cane Leaves - Sun Flower Stalk - Sweet Sorghum
Stalk - Tobacco Waste - Black Wattle - Paddy Straw - Mustard Shell - Barks Wood
- Wheat Straw - Soya Bean Husk - Jute Waste - Cashew Husk - Palm Husk - Bamboo
Dust - Napier Grass - Forestry Waste - Mustard Stalk - Wood Chips - Rice Straw
- Tea Waste - Sunflower Stalk – Agro Residue
Biomass Pellet Tower Plant Max. 2 Ton Per Hour
CPM Refurbished Pellet Mill
All of the
Pellet Mill supplied by PelletIndia are fully refurbished to a high standard.
Each mill is run in at our factory to ensure we deliver a high-quality Mill for
long lasting pelleting production.
Tonnage
Capacity Based on Materials Characteristics.
CPM 7900
Make: CPM
Type: 7930 -
7932 - 7936
Year: 2012 -
2013 - 2014 - 2016 - 2018
Die
Diameter(mm): 762 - 825 - 915
Die Width
(mm): 94 - 115 - 156 - 180 - 210 - 240 - 275 - 313 - 356
Die Surface
(cm2): 2250 to 10230
Die Speed
(RPM): 150 & 210
Die Linear
Speed (mtr/sec): 5.9 - 6.4 - 7.1 - 8.3 - 9.0 - 10.0
Electric
Motor (kW): 315 - 355 - 400
Capacity: 4
TPH to 15 TPH
Suitable
for: Wood - Biomass - Feed
CPM Refurbished Pellet Mill
Napier Grass Squeezing Press
Technology for dewatering. As
sustainability takes center stage in our energy landscape, efficient biomass
dewatering is paramount. Our innovation promises to redefine this process,
particularly with the versatile and abundant Napier grass.
1. Efficiency Redefined: Our
squeezing press technology boasts unparalleled efficiency in removing moisture
from Napier grass, optimizing the biomass for downstream processes.
2. Robust Design: Engineered for
reliability, the squeezing press system ensures consistent performance even
under demanding operational conditions.
3. Adaptability: Versatility is at
the core of our technology. Whether you're dealing with small-scale operations
or large-scale industrial applications, our system adapts to your unique
requirements.
Napier Grass Squeezing (Dewatering) Press
our specialties
Fully Automatic Wood - Feed - Biomass Pellet Making Machine & Tower Plant with minimal land requirement,
Ring Die type design, fresh engineering and design have been combined with the latest manufacturing technology.
The hydraulic moving floor systems are equipped with different carrier systems, depending on the task. At any operating stage, a wheel loader can travel the storage system for filling.
we build your idea in reality
PelletIndia specializes in designing, manufacturing, erecting, commissioning and managing complete industrial plant projects on turnkey basis as well as technical assistance and training programs for various processes,
Biomass Machinery
